Customzation
Tailored for your production line, designed for your success.
Common Challenges
Customized Solutions To Your Needs
At SGWEIGH, we understand that no two production lines are exactly alike. Whether you operate in the cosmetics, pharmaceutical, food and beverage or logistics industries, your workflow, space and regulatory needs are unique. That’s why we go beyond standard products and provide fully customization dynamic checkweigher and inspection solutions to meet your specific needs.
Checkweighing, Metal Detecting Solutions Customization Process
(Step-by-Step)
1. Requirement Analysis and Consultation
The customization process begins with a detailed consultation to understand your production line, product specifications, packaging type, weight range, and inspection speed requirements. Our engineers analyze your operational needs to identify the most suitable checkweigher configuration.
2. Product and Production Line Evaluation
The customization process begins with a detailed consultation to understand your production line, product specifications, packaging type, weight range, and inspection speed requirements. Our engineers analyze your operational needs to identify the most suitable checkweigher configuration.
3. Custom System Design and Engineering
Based on the evaluation results, our technical team develops a tailored checkweigher or metal detector design. This includes selecting the appropriate sensors, conveyor structure, rejection mechanism, software configuration, and optional features such as metal detection integration or data tracking modules.
4. Manufacturing and System Assembly
Once the design is finalized, the system enters the manufacturing phase. Each component is carefully produced and assembled using high-quality materials and precision engineering to ensure durability, accuracy, and long-term operational stability.
5. Testing, Calibration, and Quality Verification
Before delivery, the customized checkweigher or metal detector solution undergoes rigorous testing and calibration. This process verifies accuracy, system responsiveness, rejection efficiency, and overall reliability to ensure the equipment meets both technical specifications and industry standards.
6. Installation, Training, and Technical Support
After successful testing, the system is delivered and installed at your facility. Our technical team provides operator training, system configuration guidance, and ongoing support to ensure smooth operation. Continuous technical assistance and maintenance services are also available to keep your customized machine performing at its best.
Solutions We Provide for Enhanced Efficiency
Multi-Lane Checkweigher Solution
Multi-lane checkweighers can perform accurate weight verification simultaneously on multiple channels.
High Speed Checkweigher Solution
It can be integrated into various packaging production line terminals and conveyor systems.
Capsule and Tablet Checkweigher
Reliably detects missing tablets, capsules, or dosage discrepancies.
Rotary Weighing Bottle Checkweigher
Rotary checkweighers are optimized for bottles, jars, and containers of various shapes and sizes.
Food Metal Detector
Metal Detector can detect ferrous, non-ferrous, and stainless steel contaminants.
Incline Conveyor Metal Detector
It can seamlessly detect bulk materials, granules, powders, and packaged products as they move upwards.
Capsule and Tablet Metal Detector
It can be easily installed in tablet presses, capsule filling machines, and downstream packaging production lines.
Metal Detector Checkweigher Combo
It integrates two key testing processes into one compact structure, saving space.
faq
Frequently Asked Questions
Are you a manufacturer or a trading company?
We are a manufacturer; We have a 17 year history of specialized production lines for automatic checkweighers and industrial metal detector machines.
What standard solutions does SGWEIGH offer?
SGWEIGH provides industry-specific checkweighing and metal detection solutions tailored to sectors like food, pharmaceuticals, daily chemicals, logistics, and electronics.
What information is required for a custom checkweigher or metal detectororder?
To provide a suitable solutions you need, please share the below details (such as product dimensions, weight range, speed, and layout) , fill out the online form to get a tailored solution. For faster and more accurate recommendations, we suggest you fill out the product selection form here: 👉
Can I customize the size, conveyor belt height and width, or add printing functionality?
Based on customer requirements and specific scenarios, SGWEIGH provides flexible customization options such as machine size, conveyor configuration, rejection mechanisms, weighing/metal detection capabilities, software functions, user interface, and integration features. Various optional accessories, including indicator lights, statistical programs, and printers, are also available.
In practical applications, we continuously optimize and improve our checkweigher solutions based on production line operation and customer feedback to ensure they are always in optimal working condition.
What communication interfaces and software systems do your mechanical equipment support?
SGWEIGH devices support multiple communication interfaces including RS232/RS485, Ethernet, USB and digital I/O, and can be integrated with ERP and MES systems. Can be customized by customer’s needs.
How do we check the quality of your machine after placing an order?
We will send you photos and videos of the machine before shipment to check its operation. We will only ship the machines after you have inspected and approved them. More importantly, you are welcome to come to our factory to inspect the machines yourself.
How is your after sale service? Warranty?
The machine has a one-year warranty and lifelong maintenance. 24/7 online service support. Provide solutions as soon as problems arise.
What should I do if the machine malfunctions?
SGWEIGH provides reliable equipment failure support, including remote diagnostics, spare parts delivery, and online repair guidance, offering online solutions as quickly as possible to minimize downtime.
Customize Your Own Checkweigher or Metal Detector System
We will provide you with professional advice and comprehensive support and services throughout the entire life cycle. Welcome to inquiry here!